PRINCIPAL
Based on extensive R&D and field data it is proved that
two temperative drying is ideally suited for tea as it enables
immediate arrest of fermentation and chemical reactions and
minimises loss of vital organic compound. The tea which is spread
on the bed is fluidised by the combination of hot air and
vibration of stainless steel Grid Plate. The bed vibrates while
the hot air is passed from underneath the perforated plate and
removes moisture from the wet tea. The fired fiber particles and
dust are collected in the cyclone. The exhaust hot air is
recirculated to improve the fuel effeciency.The dryer is suitable
for any type of Heater, Oil, Coal, Wood fired heaters, steam and
gas.
CONSTRUCTION
Steelsworth Vibratory Fluid Bed Dryer consists mainly of Vibratory chamber, Internal and
External cyclone, hot air fan and duct, cold air blown with mix chamber. The grid plate
vibrates on the crank which is driven by a motor. The vibrating system comprises of special
springs designed for prolonged life.
TECHNICAL
DIAGRAMS
|
Single-firing : No refiring of dust at all
|
All contact parts
including wet-zone-exhaust chamber in stainless Steel
construction |
Unique Air Balance System |
|
Eligent Fibre Collection
no Fly-off
|
Push Button Operated Control Panel with Indicator Lamps
and Digital Temperature.
|
Vibratory Stainless Steel
Perforated Tray
|
|
Comprises special Springs
for Gride Plate Vibrating Mechanism
|
Modular and Compact design
: Easy to install and commission
|
SPECIAL
FEATURES
-
True
Fluidisation : No blowhole suppressor.
-
Sturdy
construction for long life.
-
Negligible
maintenance.
-
Contact
parts of Stainless Steel
-
Hygienic
Construction.
-
No
fly-off: clean environment.
-
No.
fall-through.
-
Flexible
design to accept different teas/withers.
-
Adaptable
to any kind of heater
-
Centralised
control and monitoring
-
Self
cleaning
-
Perfect
Bloom and Black Tea
-
Excellent
Liquor and Bright Infusion
TECHNICAL
SPECIFICATION
| Model |
Mark-I
SWL-200 |
Mark-II
SWL-350 |
Mark-III
SWL-450 |
*CAPACITY (MADE
TEA)
WATER EVAPORATION |
200-350 Kg/Hr.
400 Kg/Hr. |
340-600 Kg/Hr.
700 Kg/Hr. |
440-800 Kg/Hr.
1040 Kg/Hr. |
| Size of Drying
Chamber |
4825 x 1075 (mm) |
7425 x 1075 (mm) |
8025x1675(mm) |
Heat Registor
HOT AIR @ 140ºC |
13,000 Kg/Hr. |
23,100 Kg/Hr |
34,300 Kg/Hr |
INSTALLED POWER
a)Drying Sec.
b)Dust Collection |
21.6 KW(29 H.P.)
11.6 KW(15.5 H.P.) |
32.5 KW (43.6
H.P.)
14.9 KW (20.0 H.P.) |
43.6 KW (58.5
H.P.)
24.2 KW (32.5 H.P.) |
| TYPE
OF FUEL
OIL,COAL,WOOD,GAS OR STEAM |
Fuel Consumption
(Per Kg of made Tea) |
Direct Oil Fired
0.17
Coal Gas 0.30-0.70 Kg. |
Steam 2.0-5.5
Kg.
Gas 0.15 Kg. |
Fire Wood
400-750 M.T./cub Mtn. |
| DRYING
TEMPERATURE
FIRST ZONE 130º - 140º C
SECOND ZONE 95º-100ºC |
| Space Occupied |
8450L x 3400W x
3300H (mm) |
11600L x 3600W x
3300H (mm) |
12100L x 3900W x
4000H (mm) |
| Weight of
Machine |
6600 Kgs. |
8300 Kgs. |
12000 Kgs. |
* Capacity depends upon moisture in withered leaf, altitude of
estate, drying temperatures, dust content in feed and calorific
value of fuel used.
